New suction piping was constructed above grade to several existing gasoline production tanks. Two new high-capacity, low-NPSH gasoline pumps were installed to transfer gasoline across the plant site from the production tanks on a combination of new and existing pipe racks. New gasoline, iso-octane, and butane distribution piping was constructed above grade to several gasoline sales tanks. Related upgrades were made to the existing site electrical and controls systems.
Process: IFC P&IDs, LDT, process design criteria, operating philosophy, HAZOP report, updated block flow diagrams, simplified flow diagrams.
Mechanical: New API 610 pump data sheets and material requisition (MR), bid evaluation, and post-award support. New static mixer data sheet, MR, and vendor document reviews. Produced four CWPs for piping demolition, piping construction, and pump installation. Piping and tank stress analysis services used a mix of software and manual analytical techniques. Registered changes to expansible fluid piping systems with TSASK.
Piping: 3D piping and pump layout models. Produced construction and demolition piping isometric drawings, tie point lists, and other drawings and sketches for CWPs. Developed MTOs to support +/- 10% TIC estimate.
Electrical: Single line diagrams, hazardous location drawing, key plan drawings, lighting / cable tray/ grounding layouts, cable and panel schedules, schematic diagrams for pumps, MOVs, lighting controllers, wiring diagrams, and installation detail / section drawings for CWPs.
I&C: Process control narrative, cause & effect matrix, Instrument index, MRs, datasheets, loop drawings, and instrument location plans for a CWP. LAN / network / control system architecture and fiber optic drawings.
Civil / Structural: Drawings for earthworks, piles and foundations, structural steel, 3D models for piles, concrete foundations, structural steel and three CWPs.